煅烧温度和蔗糖添加量对模拟高放废液煅烧物性能的影响

    Effects of Calcination Temperature and Sucrose Additive Amount on Properties of Simulated High Level Liquid Waste Calcinate

    • 摘要: 在两步法冷坩埚玻璃固化工艺中,高放废液在回转煅烧炉内蒸发、脱硝、煅烧成金属氧化物后掉落到冷坩埚内和基础玻璃珠一起熔融成玻璃固化体。冷坩埚对煅烧物的含水率、堆积密度、硝酸盐分解率等性能有一定的接收要求。本工作研究了蔗糖和煅烧温度对煅烧物性能的影响,试验结果表明:蔗糖添加过多会导致煅烧物平均粒径和堆积密度变小,夹带现象加剧;蔗糖添加过少会使煅烧物中硝酸盐的分解率略低;在现有的煅烧温度下,蔗糖添加量为10~30 g/L适宜。当蔗糖添加量为20 g/L时,降低煅烧温度会增加煅烧物的堆积密度,减少煅烧过程中的夹带,但也会导致含水率增加,硝酸盐分解不完全。从煅烧物的含水率、堆积密度、粒径、夹带、硝酸盐分解等性能综合考虑,推荐的回转煅烧炉煅烧段3区工艺温度为750~800 ℃,蔗糖添加量为10~30 g/L。本研究优化了煅烧工艺条件,为推动两步法冷坩埚玻璃固化技术推向工程化具有一定的意义,同时降低煅烧温度能节约运行成本。

       

      Abstract: In the two-step cold crucible induction melting vitrification process, high-level radioactive waste is evaporated, denitration, and calcined in the calcination furnace firstly, ultimately becoming a metal oxide calcined material with a certain size. Then the calcined material falls into the cold crucible induction melting, it will form a glass solidified product together with the basic-glass beads through the transfer device at the tail of the furnace. It has certain acceptance requirements for the moisture content and nitrate decomposition rate of calcined materials during melting process, and in order to facilitate calcinated product transportation and reduce material loss, the particle size, packing density, and entrainment amount of the calcined material also need to be controlled within a certain range. This work focuses on the calcination process of simulated high-level radioactive waste(HLW) in a power reactor with a fuel consumption of 55 GWd/tU. Some process parameters have been confirmed based on the previous laboratory research results. However, it was found that the calcinate particles were too fine and the bulk density was too low, which could lead to blockage of the calcination furnace head during long-term operation in engineering applications. In order to solve this problem, the research group conducted a study on the effects of sucrose additive amount and calcination temperature on the properties of calcined materials. The moisture content, bulk density, and particle size distribution of the calcined material were measured, the XRD, XRF, and free nitrate concentration of the calcined material were analyzed. The experimental results show that excessive sucrose addition can lead to a decrease in the average particle size and bulk density of calcined materials, exacerbating the entrainment phenomenon. Too little sucrose will slightly lower the decomposition rate of nitrate in calcined materials. At the current calcination temperature, the sucrose addition amount is appropriate at 10-30 g/L. When the amount of sucrose added is 20 g/L, reducing the calcination temperature will increase the bulk density of the calcined material and reduce the entrainment during the calcination process, but it will also lead to an increase in water content and incomplete decomposition of nitrate. Taking into account the properties of the calcined material such as moisture content, bulk density, particle size, entrainment, and nitrate decomposition, the recommended process temperature for the rotary furnace calcination section zone-3 is 750-800 ℃, with a sucrose addition amount of 10-30 g/L. This study optimizes the calcination process conditions, which has certain significance for promoting the engineering of two-step cold crucible glass curing technology, and reducing the calcination temperature can save operating costs.

       

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