海洋环境下铜合金及铜材表面氟硅烷自组装膜的制备及性能

    Preparation and Properties of Fluorosilane Self-Assembled Films on Copper Alloy and Copper Product Surface in Marine Environment

    • 摘要: 铜合金及其管材在海洋环境中遭受的严重腐蚀问题,是导致舰船、滨海电站等重大装备热交换器与管道系统失效、引发巨大经济损失与安全事故的关键因素。因此,提出了一种绿色的铜表面处理方法,即采用自组装技术在铜表面制备出氟硅烷膜,探究自组装时间、溶液温度、氟硅烷浓度对膜腐蚀性能的影响。采用电化学测试、水接触角测试、扫描电子显微镜(SEM)、X射线能谱(EDX)与红外光谱表征了自组装膜的腐蚀性能、疏水性、表面成分、形貌与结构。SEM与EDX测试表明,氟硅烷实现了在Cu表面的自组装,通过红外光谱测试检出了自组装膜具有特征官能团C—F与Si—O,解释了氟硅烷自组装膜的耐蚀与疏水机理。电化学测试表明:在自组装时间2 h、溶液温度30 ℃、氟硅烷浓度为20 mmol/L的条件下,制备的自组装膜具有较强的耐蚀性,腐蚀电流密度为2.9×10−9 A/cm2,缓蚀效率达到99.9%,水接触角可达138.0°。本研究为海上核电设施铜及其合金管材的腐蚀防护领域提供了参考。

       

      Abstract: The serious corrosion of copper alloy and its pipes in the marine environment is the key factor that leads to the failure of heat exchangers and piping systems of major equipment such as ships and coastal power stations, and causes huge economic losses and safety accidents. Therefore, this paper proposes an environmentally friendly surface treatment method for copper, wherein a fluorosilane self-assembly film is fabricated on the copper surface. The effects of self-assembly time, solution temperature, and concentration of fluorosilane on the corrosion resistance of the film are investigated. The corrosion performance, hydrophobicity, surface composition, morphology, and structure of the self-assembled film are characterized by electrochemical testing, water contact angle measurement, scanning electron microscopy (SEM), X-ray energy dispersive spectroscopy(EDX), and infrared spectroscopy. The results of SEM and EDX confirm that fluorosilane self-assembles on the Cu surface, while infrared spectroscopy identifies characteristic functional groups(C—F and Si—O) in the self-assembled film, explaining the corrosion resistance and hydrophobic mechanisms. Electrochemical tests show that, under conditions of a self-assembly time of 2 hours, a solution temperature of 30 ℃, and a fluorosilane concentration of 20 mmol/L, the self-assembled film exhibits strong corrosion resistance with a corrosion current density of 2.9 × 10−9 A/cm2, a corrosion inhibition efficiency of 99.9%, and a water contact angle of up to 138.0°. This study provides a reference for the corrosion protection of copper and its alloys used in marine nuclear power facilities.

       

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