独居石优溶渣滤饼特性参数的优化

    Optimization of Filter Cake Characteristic Parameters for Monazite Leach Residue Slurry

    • 摘要: 独居石优溶渣是富含稀土、钍、铀等元素的二次资源,其有价元素提取利用通常需要经过酸浸过程,形成独居石优溶渣酸浸浆,其中的细粒级固相悬浮颗粒含量较高,易造成固液分离效率降低。为获得该体系过滤过程中滤饼结构参数的变化规律,建立了基于堵塞模型筛选与遗传算法优化的滤饼特性参数计算方法。采用400目和500目聚四氟乙烯(PTFE)滤布,在20~80 kPa真空度范围内开展抽滤实验。通过比较不同堵塞模型对滤液体积-时间关系的拟合效果,确定适用于该体系的过滤模型,并进一步获得滤饼压降与时间的关系,再结合遗传算法对滤饼压缩性系数(δ)、初始渗透系数(k0)等关键参数进行精确估计。结果表明:中间孔堵塞模型能够较好描述该体系的过滤过程;优化后的模型在两种滤布条件下皮尔逊相关系数(PCC)均大于0.96,除500目滤布40 kPa工况外,各工况决定系数(R^2_2 )均不低于0.92,滤速平均绝对误差(MAE)整体处于10−7~10−5 m/s量级,在400目滤布、80 kPa条件下达到10−5 m/s量级。基于优化参数,进一步分析了滤饼厚度、孔隙率、渗透率及比阻随时间、位置和真空度的变化。提高真空度增强了过滤驱动力,使单位时间内滤液通过量和颗粒沉积量增加,因此在相同过滤时间下滤饼厚度增大;但较高压差也会同步加剧滤饼压实,使孔隙结构收缩、渗流通道减少,进而导致孔隙率和渗透率降低、比阻升高,其中滤布界面附近区域的压缩效应最为显著。

       

      Abstract: Monazite leaching residue is a secondary resource rich in rare earth elements, thorium, and uranium. The recovery of these valuable elements usually involves acid leaching, forming an acid-leached slurry of monazite leaching residue that contains abundant fine suspended solid particles resulting in decreased solid-liquid separation efficiency. To clarify the evolution of filter cake structural parameters during filtration, a calculation method for filter cake characteristic parameters was established based on blocking model screening and genetic algorithm optimization. Vacuum filtration experiments were conducted using 400-mesh and 500-mesh PTFE filter cloths under vacuum pressures of 20-80 kPa. By comparing the fitting performance of different blocking models for the filtrate volume-time relationship, a suitable filtration model for this system was determined, and the relationship between filter cake pressure drop and filtration time was further obtained. The genetic algorithm was then used to optimize key parameters, including the filter cake compressibility coefficient(δ) and initial permeability coefficient(k0). The results show that the intermediate blocking model describs the filtration process well. The optimized model achieves a Pearson correlation coefficient(PCC) above 0.96 under both filter cloth conditions. Except for the 40 kPa condition with the 500-mesh filter cloth, the coefficient of determination(R^2_2 ) is no lower than 0.92 for all operating conditions. The mean absolute error(MAE) of filtration velocity is generally on the order of 10−7 to 10−5 m/s, reaching the order of 10−5 m/s under the 400-mesh filter cloth at 80 kPa. At the same filtration time, increasing vacuum pressure enhances the filtration driving force, thereby increasing both filtrate throughput and particle deposition per unit time and consequently increasing the filter cake thickness. However, the higher pressure difference also intensifies filter cake compaction, causing pore structure contraction and a reduction in seepage channels, which in turn decreases porosity and permeability while increasing specific resistance. The compression effect is most pronounced near the filter cloth interface.

       

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