细长氚光管内壁荧光涂层制备工艺与性能

    Preparation Process and Properties of Fluorescent Coating on Inner Wall of Slender Tritium Light Tube

    • 摘要: 针对小尺寸气态氚光源研制需求,自主开发了一种细长玻璃管内壁制备微米级ZnS (Cu)荧光粉的湿法涂覆及烧结工艺,设计并建立了一套可控压力、流量、温度的涂覆装置,利用此涂覆装置进行了规格为φ1.1 mm×550 mm的细长玻璃管内壁荧光涂层的制备工艺研究,分析了料浆配方对混合液体配方黏度以及涂层厚度的影响;优化了干燥工艺参数,最终在细长玻璃管内获得了满足功能要求的荧光涂层。截面扫描电镜(SEM)分析表明:涂层具有较好的致密性,其厚度为(16.9±0.6)μm (n=32),涂层厚度均匀性良好,且长时间放置稳定不脱落。使用该工艺充氚得到的氚光管样品发光亮度为0.642 cd/m2,发光均匀性、一致性良好,可为后续气态氚光源产品的开发提供装置条件与工艺优化依据。

       

      Abstract: In response to the development requirements of small-sized gaseous tritium light sources, a wet coating and sintering process for preparing micron-sized ZnS(Cu) phosphors coatings on the inner wall of a slender glass tube was independently developed. And a coating device with controllable pressure, flow and temperature was designed and established. The coating device was used to explore the preparation process of fluorescent coatings for slender glass tubes with a specification of φ1.1 mm×550 mm, and to carry out research on the influence of slurry formulations on the viscosity of mixed liquid formulations and coating thickness. By optimizing the drying parameters, the coating was finally obtained in the slender glass tube. The cross-sectional SEM analysis shows that the coating has good compactness, and its thickness is (16.9±0.6) μm(n=32). The coating has good uniformity in thickness and is stable and does not fall off after being placed for a long time. The luminescence brightness of the tritium light tube sample obtained by this process is 0.642 cd/m2, with excellent uniformity. This provides a basis for device conditions and process optimization for the development of subsequent tritium light source products.

       

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